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Management Process


Mission

Process

Key Benefits

The process can be applied to any polyurethane feedstock, including the following:

 

Slabstock foam

(e.g., conventional, HR, visco-elastic, etc.) 
Molded foam
(e.g., car seats) 
Rigid foam
(e.g., insulation panels, refrigerator foam) 
Semi-rigid foam
(e.g., headliner scrap)

 

The process comprises three sections:

 

Process 'A' is a shredding step in which foam scrap is reduced to pieces about the size of popcorn. 

Process 'B' is the grinding step in which the shredded pieces are reduced in a roll mill to an ultrafine powder. The powder then passes through a proprietary sifter in which coarse particles are separated for recycling back to the roll mill. 

Process 'C' is a blending and deaeration step in which the powder is mixed with polyols and conditioned in preparation to make new foam.

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